The German Auto Solutions CCV system mounts on top of the stock oil filter housing and replaces the factory oil filter cap. This system is notorious for a variety of failures, the most common of which are oil sludge induced clogging, cold weather freeze up and vacuum regulator failure.
A clogged CCV or a CCV with a failed vacuum regulator can result in increased oil consumption resulting in reduced spark plug, O2 sensor and catalytic convertor life. E83 2003-2006 X3 3.0i SUV, E85 2002-2005 Z4 2.5i Roadster CCV still retains the drain back hose to the oil pan like the OEM BMW unit. I replaced the non-cold weather parts with BMW non-cold weather parts (exact same). Since the oil separator sits directly on top of the oil filter and is bathed in engine oil, the entire CCV unit runs at engine temperature which will eliminate any of the freezing failures of the factory BMW unit. This is much easier than trying to keep 150+ customers updated via email. Piece of mind that I no longer have to worry about the stock CCV ticking time bomb. If you’re even slightly on the fence on this, don’t be. They can figure out what part or repair kit you need. Adding to Cartâ¦ NEW PRODUCT. German Auto Solutions has finished development of a long term replacement solution to the infamous BMW M54 CCV (Crankcase Controlled Ventilation) system. E46 2000-2005 325i Sedan Price: $58.10. Once the system clogs, it's no longer able to remove oil from the blowby gases and keep the engine crankcase at the required constant vacuum level. Your Review Has Been Submitted Successfully. Even if you do not physically remove the old BMW CCV from the bottom of the intake manifold it WILL NOT remain connected in the system in any way. We also finished a couple of vacuum fittings. As your BMW gets older it generates more blow by gasses which carry more oil through the CCV system. Forth, the drain back hose can be washed down with aerosol brake cleaner to rinse out any accumulation in the hose, including the 90 degree bend at the dipstick tube. Get an instant estimate for your car and book a certified mechanic to perform the service at your office, or wherever your fleet may go. The quality of the CCV kit is simply amazing. Positive Crankcase Ventilation (PCV) Valve Replacement Estimate for BMW Z4 BMW Z4 Positive Crankcase Ventilation (PCV) Valve Replacement costs $297 on average. M Power. Thank you everyone again for your patience. CV Axle / Shaft Assembly Replacement Estimate for BMW 535i xDrive BMW 535i xDrive CV Axle / Shaft Assembly Replacement costs $742 on average. BMW CCC iDrive Repair | MCA | Recommended on 40+ BMW forums CCV generate? 05/31/2020 - I ended running all of the stock we had for the Oil Separators which made 75 pieces. If you are debating the cost, I had a oil hydro lock from a failed CCV (with only 15k miles on the new CCV) and it cost a lot more than $500 to tow and repair. Unlike the OEM CCV, the G.A.S. Edited January 15, 2013 by bmw. I cannot thank the folks at GAS enough for taking this project on and developing such an elaborate solution. Does the G.A.S. CCV system that plastic hose is replaced by a two inch long solid aluminum manifold. The G.A.S. Can the G.A.S. Frustrated with those other CCV replacement videos where they basically tell you to fish those tubes through the intake manifold blind? No. Third, the gooey white emulsified sludge that can clog up the hose in cold weather with the stock CCV doesn't happen with the G.A.S. The G.A.S. German Auto Solutions BMW M54 CCV Kit Applications, GAS BMW M54 2.5L DISA Repair and Upgrade Kit, GAS BMW M54 3.0L DISA Repair and Upgrade Kit, GAS BMW M54 2.5L DISA Kit - Coolant Cap Combo, GAS BMW M54 3.0L DISA Kit - Coolant Cap Combo. yes, probably the only one for now. My dealership quoted me $500 for a CCV change. Thanks for the attention you put into this. The kit also includes spares of critical hardware and o-rings in case something is lost or damaged during servicing the CCV. It cannot fail in the same way as the OEM system. Second, is the cost. The 4th starts around Tue of next week. CCV Kit Installations Instructions. Next week I will post a picture of the finished parts and the ones that still need to be machined. I was referred to a local shop that specialized in BMW service. All of the parts, except one, that are left to make are fairly quick to machine. Someone must be available to sign at time of delivery. Thank you for your patience and understanding.
Please verify that our kit fits your BMW by clicking the \"Applications\" tab.
Below is a short intro to the G.A.S. I will update this tab on a regular basis as to the progress made. The list below many not be 100% complete or 100% accurate. CCV fail in a way that could hydro-lock the engine and cause severe damage like the OEM BMW CCV system? The G.A.S. This way you won't be left without a vehicle while waiting for spare parts. Following is a breakdown of the labor and parts estimates. What keeps the G.A.S. The normal DIY guidelines apply: - Watch some videos (50skid is very good) - Read some DIYs - Get all the right tools you***8217;ll need Prev; 1; 2; Next; Page 1 of 2 . The G.A.S. Will the G.A.S. The kits take quite a bit of labor to assemble so we will probably be able to process around ten kits per week. What if I have my oil changed by a service shop, how will they know how to remove and clean the CCV? Just had a vasectomy yesterday so loins need a lot of girding. 07/11/2020 - I'm sorry for the lack of updates, I've been extremely busy. The number of parts in the system would probably add another $50.00 to the cost of the CCV kit. The G.A.S. Crankcase Vent Valve Breather Hose Kit - 5 Piece Value Kit - Compatible with BMW Vehicels - E46, E39, E60 320i, 323i, 325, 325i, 325ci, 328i, 330i, 330ci, 330xi, 525i, 528i - PCV Ventilation Separator $39.99 The BMW Repair Guide â¦ When the total quantity of blowby gases generated by the engine is less than the flow regulation rate of the PCV valve, the crankcase vacuum will increase until dirty outside air starts getting sucked past the engines crankshaft seals. $9.95. Is the G.A.S. $13.95. Failure of the CCV vacuum regulator could result in oil being sucked up from the oil pan into the intake manifold resulting in increased oil consumption or even hydro-lock, a condition that can easily destroy an engine.
The stock CCV unit is located underneath the intake manifold and is very difficult to access for replacement. Since we started machining kit components, that number has grown to close to 100, although I'm sure that there are a number of duplicates on that list. Once we get to your group you will be contacted with payment information. If you do choose to remove the intake manifold the job would be about the same as replacing the OEM BMW CCV and I would raise the difficulty factor up to a 7 or 8. That part was the cold weather version and all hoses associated with the CVV including the dipstick tube. First, all the pockets and passages in the oil separator and vacuum regulator cause air pockets which would prevent those two parts from being able to be run through a commercial anodizing line. Their prices were higher than the dealership! By rob-the-viking, March 14, 2012 in E39 1996-2004. Wish I had purchased one years ago! Joined Mar 26, 2014 Messages 3,775 Location Basingstoke Model of Z Z3 Roadie 2.8TU Jun 22, 2017 #1 Been meaning to do a little write up on replacing the CCV on the 2.2. There seems to be quite a bit of anecdotal evidence out there to suggest it's true. I've seen forum post suggesting I can replace my BMW CCV with a $5.00 PCV valve and a couple of hoses. CCV replacement. This CCV â¦ A clogged CCV or a CCV with a failed vacuum regulator can result in increased oil consumption resulting in reduced spark plug, O2 sensor and catalytic convertor life. I gotta do this soon, so Im girding my loins and reading up on the job. M54 CCV System Upgrade Kit. Thursday we start on the 3rd and hope to start the 4th around the 1st part of next week. I decided to do the repair my self. The worst thing about replacing the stock CCV unit with another OEM unit, is that you will probably need to replace it again several more times during the life of your BMW. Will the G.A.S. Thankfully the engine was otherwise undamaged. Crankcase Vent Valve / Oil Separator Kit, Cold Climate - E46, E39, E60, X3, X5, Z3, Z4. Both of these situations are obviously very bad for your engine and wallet. If you are one of the first 50 people on the waiting list you should be contacted within the next few weeks. ADD TO CART CHECKOUT NOW. Thats impressive dude. CCV System cure my excessive oil consumption problem? I will keep up on my experiences with this product, I also have the 1.2 bar cap and have had it on for about two years now with no symptoms, keep up the good work, I want to just keep driving this car now! This compared to $1495 that was quoted by the stealership. First, the G.A.S. They run in different CNC machines so we should be able to run both at the same time. GAS BMW M54 CCV Vac Regulator O-Ring Kit. The G.A.S. In that case I would give it a difficulty factor of 6. While you***8217;re in there, replace the OFH (oil filter housing) gasket. With your vehicle info handy, give The Pelican Parts parts specialists a call at 1-888-280-7799. Does the G.A.S. Both your brakes and your water pump serve an important purpose but a water pump won't stop your car and a set of brakes won't circulate your coolant. 06/07/2020 - The 3rd of the four major components is finished. It was a time consuming job, with some difficult moments due to the location. CCV System production run. I hope to be able to start the final two main components, the Vacuum Regulator and the Filter Housing Mounting Base by the end of this week. My indy quoted me 4 hours labour... possibly 5. January 27, 2020 : Followup from the Pelican Staff: You have to determine when the vehicle is lean, idle, off idle, steady cruise. CCV System includes a laminated glove box sized instruction sheet that you can give to your service technician. The entire CCV system is easily cleaned and maintained during normal engine oil changes. 1st image is what has been machined, 2nd image is what is left to do. Removing the OHF makes it much easier to replace the CCV parts because of the added space under the cramped intake manifold. The G.A.S. Depending on ambient temperature the engine my need to be run as long as half hour or more to get the oil separator hot enough for a long enough period of time to evaporate off all of the moisture. #ZedShed. Is this true and how much vacuum will the G.A.S. Jake is an impressive guy...and has good suppliers! Our CCV Kit also works with the 2.8L M52tu engine but requires a couple of modifications - Please contact us for details.. E39 2000-2003 525i Sedan approximately how many hours of labor would it take an indy to replace a broken CCV? Like all German Auto Solutions products this CCV replacement system is 100% designed and manufactured by us here in the USA. Bonus: how to proceed with having a CCC navigation repaired safely. If you don't remove the intake manifold I would put the difficulty factor at 5 on a 1-10 scale. We have heard of BMW owners replacing their CCV as many as three times in three years.
The problem is a combination of the OEM design coupled with the location and non-serviceability of the CCV unit. The only wearable components in the system are o-rings and the silicone vacuum diaphragm. Will it be a problem if I live in a very cold climate where temperatures remain well below freezing for days or weeks at a time and my driving consists of mostly short trips? Are replacement parts available for the G.A.S. Oil changes are easy and consumption is essentially nil. Disassembly for cleaning and maintenance takes just one minute. Highly recommended. Yes. We have heard of BMW owners replacing their CCV as many as three times in three years. Because the our CCV is heated by engine oil, the potential for freeze up is drastically reduced. Probably could have done it with one hand while blindfolded.For 1 year the problem is a combination of the German Auto Solutions M54 CCV ( crankcase Controlled Ventilation system! 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